The Quality Management at our Mills believes in
implementation of all three.
Souring of Raw
Materials
The Market environment today has become
increasingly competitive with the consumer
becoming more Quality conscious. Therefore,
besides sophistication in terms of speed and
technology of machinery, it is very important for
a mill to know all the important properties of the
Fiber. In the case of Raw Cotton, especially, it
is necessary to know Fiber properties of each and
every bale and to understand how the fiber
properties interact with the processing conditions
to determine the Yarn quality and the performance
of the process itself.
Raw Cotton Fiber
characteristics vary from field to field. This
variation is due to genetic and environmental
factors such as harvesting and ginning conditions.
Therefore, our Raw Cotton selectors choose Raw
cotton based on its Physical characteristics,
Length of Fibre, Trash Percentage, Micronaire,
Pressley and Colour grade. The quality monitoring
starts at the cotton procurement stage. Only
cotton which meets all the required
characteristics is purchased.
Processing ( Machinery & and
Professional Human Resource)
NO SUBSITITE OF BEST QUALITY” is the reality we
believe in, and we strive to service our customers
at every stage according to that belief by
adopting the following procedure:
We carry
out mixing of the cotton in three shifts, round
the clock. Trained and expert workers open bales,
which are laid down properly by trained labourers
after the bales have been tested by the quality
department. All the important parameters of fiber
are tested to keep the mixing even throughout the
season.
Our Blow room line consists of LMW
And Crosrol machines. To keep the yarn free from
contamination we employed persons on the feed
lattice for manually picking out contaminants.
Fiber growth, neps and waste extraction is
monitored throughout the blow room line using most
modern testing equipment, including AFIS.
We use different Origin of Cotton such as LRA
5166, MECH1, J34, Banni etc. We use the following
procedures to minimize the contamination presence
in yarn:
We have manual Contamination Picking System at
our Blow Room level so that maximum quantity of
foreign Matters can be removed at the early
stages.
CCS (Cotton contamination system): Our blow
rooms are equipped to remove the remaining
contamination before it reaches the Carding stage.
The card machines have a chute feed system and
consist of LMW LC 300 AV3 & Crosrol
equipped with Auto-levelers. Waste percentage,
Card U% and wrapping is carried out daily to check
the performance of the Cards. Every individual
card is tested for neps fortnightly using spin
test technique along with continuous checking of
neps.
The LMW DO6, RSB 851, REITER D35 drawings
are used as breaker for cotton carded yarn. Card
U% and Sliver Wrapping is checked for each machine
daily to ensure proper working of machine within
our quality parameters.
The Automatic LMW E7/4 machines are used to
feed the combers. All combers are checked
throughout the day for sliver wrapping and a
weekly cycle of checking of waste percentage is
carried out to ensure proper removal of short
fibers. The extracted waste is also checked to
ensure that the Noil percentage is sufficient.
Neps are again monitored during combing process.
Spin tests are also carried out keeping in view
that every comber must be checked at-least once a
month.
Our Auto leveler Rieter D35 Finisher Drawings
are equipped with Sliver Quality Monitoring
System. It allows 24 hour on-line checking and
detection of faults that could cause Drawing
Sliver to deviate from it’s required mean.
Additionally Uster Tester is used to test evenness
of sliver daily for each machine.
LMW LF 1400A Simplex machines are used to
convert sliver into roving of our required
parameters. Evenness of roving is checked for
every machine daily by using wrapping drums and
Uster Tester. The Uster standards are strictly
followed through out the back process to produce
high quality roving.
Our Ring department consists of LMW G5/1
drafting system. Every individual count spun on
our Ring machines is checked daily for count,
twist / inch, strength and evenness using
Autosorter, Tensorapid and Uster Tester. We
practice to keep all quality parameters of yarn
within Statistics category of 5%.
Yarn from Ring department is converted onto
required package using Schlafhorst-238, 338
winders. The Schlafhorst machines are equipped
with Loepfe Yarn master 930 Plus and Uster Quantum
clearer. On-line classimat is performed to check
the yarn parameters daily for each individual
count. The contamination clearance is also carried
out on these machines to produce
“contamination-controlled” yarn.
By employing the above stringent measures we
try and keep the quality of our products
consistent.
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